I dithered a bit over this CIBD event. Bristol's a bit of a trek and the schedule was Lost and Grounded 1-5pm, then Unwin's brewery 5-10pm, which looked like an excessive amount of time to spend in breweries if you're driving. I looked into getting trains, which would have allowed me to make better use of my drinking time, but they're slow and expensive. I wanted to catch up with people though, and it's always good to visit breweries, so I decided I'd just have to drive.
Founded in 2016 Lost and Grounded are approaching their tenth anniversary. Output is currently 20,000hl per year, with brewing taking place five days a week.
Taking the German brewing tradition as their main inspiration, they still have the original 25hl Steinecker brewhouse from Krones. The base malt is pilsner malt from Dingeman's in Belgium. We were told Belgian and German maltsters have a different philosophy to British. Which I think means they under modify malt instead of doing their job properly.
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| Steinecker brewhouse |
It certainly looks that way with the stepped mash temperatures of 52, 62, 67, 72 and 78°C (these steps are for: protein breakdown, beta amylase, alpha amylase, ensuring all starch degraded, denaturing enzymes and speeding up wort separation). The can do decoction mashing as well, but this has to be controlled manually so they only do it for specials. The malt is delivered to an external 30t silo and crushed by a two roller mill.
With the addition of a holding tank after the lauter tun three years ago they've expanded from a three vessel system (mash conversion vessel, lauter tun, whirlpool/kettle with an external wort boiler) to four. The extra vessel means the start the next brew after less than three hours, compared to waiting four hours and 15 minutes before they had it. The first brew starting automatically at 2am (the brewer gets in at 6am!) they can do six brews a day.
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| Heat recovery from kettle |
The boil is intense for the first 20 minutes, eased off for 20 minutes, and then intense again for 20 minutes, which reduces the thermal load on the wort so less aldehydes are produced. I'm not really up on wort thermal load so I'll have to look into this. The have vapour heat recovery from the kettle stack via a plate heat exchanger, which provides 500L of hot water for the hot liquor tank. The use three hop additions. For the lagers Magnum as a bittering hop at the start of the boil, Perle in the middle and late 5kg of Hallertauer Mittelfrüh for the Keller Pils and 2.5kg Tettnang for the Helles. The kellelr pils has a a bitterness of 30 IBU. Classic American hops like Citra are used for the US style beers. It did make me feel old hearing Citra described as a classic hop! For the IPAs there is a hop addition at whirlpooling.
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| Lactobacillus tank |
In keeping with their Germanic ways they adjust mash pH for the lagers with 50L of a culture of
Lactobacillus grown in wort. This adds more character than just using commercial acid, which is what brewers not bound by the German beer purity law normally do. And indeed it's what Lost and Grounded do for their ales, as the IBC of Murphy's AMS (a mixture of hydrochloric and sulphuric acid) opposite the culture tank testified.
The Lactobacillus is grown in a tank held at 48°C and 5hl of wort goes from pH 5.5 to 3 in 36 hours. It's a very hop sensitive strain, and is used on the hot side of the brewery, so they've not had any problems with it infecting beer. Surprisingly though they have had problems with wild yeast infecting the Lactobacillus culture. I'd never heard of yeast growing at that high a temperature before. They have been able to solve yeast infections by heating the tank to 54°C and recirculating for 20 minutes.
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| Two head keg filler |
About 85% of beer goes into keg. The keg filler is only two head to is run pretty constantly during working hours, with beers going into 30 and 50L kegs.
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| Snazzy keg lifter |
They have a snazzy keg lifter that can also invert kegs.
For small pack they have a 10 head linear can filler, though only five of the heads were being used in the packaging run when we were there.
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| Canning line |
The fermenting vessels go up to 150hl. Lagers are pitched at 8°C, midway through fermentation temperature is raised to 10°C and they have a warm rest at 13°C to help get rid of diacetyl. Total fermentation time is 10 days.
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| Lots of tanks |
The beers are then cooled to 4°C for five days before the temperature is dropped to 0°C. The helles is largered for three weeks and the keller pils for four. We tasted the keller pils at two weeks and four weeks maturation and the older beer had lost the harsh, sulphur note of the younger version. Yeast is dumped every other day during lagering. For dry hopped ales 50% of the dry hopping comes from Spectrum hop extract, which doesn't cause hop creep (when enzymes in hops cause further fermentation by breaking down dextrins to sugars). Their beers are not filtered.
The house lager yeast strain is W34/70. They propagate in house, but skip the lab stage so start with a 500ml culture from White Labs in Copenhagen going into 5hl of wort. The lag phase is 12-16 hours then cell numbers double every three hours, starting at 2-3 million cells per ml and reaching 100 million cells per ml after 36 hours. For lagers the 5hl is pitched into 25hl before stepping up to 100hl, for ales 5hl goes into 50hl. Propagation brewer are blended into 125hl of normal brews.
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| Yeast propagation vessel |
The have CO2 recovery equipment from Dalum they got second hand from Brixton brewery after Heineken closed it. As it was only a few years ago the first small brewery in Britain got CO2 recovery I was surprised there are four breweries just in Bristol with Dalum equipment. Lost and Grounded still have to buy in some of their CO2 but deliveries are now every six to eight weeks instead of every two. The hope to get more CO2 recovery in the future, but having CO2 delivered also provides a useful backup.
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| Dalum CO2 recovery |
They aim to make lagers with character, not too refined but not rustic either. As someone who seldom suckles at the devil's drainpipe out of choice I have to say their lagers are decent. Drinkers of the heathen persuasion could do far worse.
After Lost and Grounded I went on to Unwin's, which looked like it was part of Bristol's take on the Bermondsey beer mile. The whole driving thing didn't really go with spending more time in a bar though so I didn't stay long.
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| Unwin's brewery |