I don't know why I find brewery history so interesting but I do. So there was no way I was going to miss out on the chance to visit
Elgoods brewery and see their open copper coolers.
Head Brewer Alan Pateman took a break from his holiday to show us round and talk about the beers he's stated making based on the
lambic style, though they call their beer 'cambic' (as they're in Cambridgeshire) to keep the lawyers at bay.
Elgoods date back to 1795 so have a long history, but times have changed and they can’t
just sell mild and bitter anymore. They've done lots of New Product
Development in various styles and now brew 30-40 recipes a year, including sour beers.
Being an old brewery the malt hopper dates from 1910, Boby 2-roller mill from 1912 and the mash tun is even older, though they don't know exactly how old.
Normally mash at 150°F (65.5°C) but for the cambics go slightly higher to 152-154°F (66.5-67.5°C)
They
have a 15 quarter mash tun (2,300 kg capacity), with which they can make 30-100 bbl
of beer depending on the strength. They use mains water, which is chalky so add
AMS and gypsum to the grist.
For
cambics they first used 70% pale malt and 30% unmalted wheat but this caused
problems in the mash tun so they now use torrified instead of raw wheat. Old hops from 2010 are used, which have lost most of their flavour and bitterness but still have the tannins. They
brew 45 bbl at a time using open cooling trays (coolships).
The wort pH is lower for lambics so it's adjusted with lactic acid in the hop back to pH4.5-4.8 on the cooling tray.
They
have a 95 bbl copper from 1950 which is boiled at 1.5 lbs over
atmospheric pressure. The boil length is 60-90 minutes depending on the
colour of the beer. If late hops are used they’re added in the hop back.
For the cambic they boil
for 2.5 hours. Lots of tannins get into the wort from the hops and the
gravity rises from 40-45°Sacch to 55-60. The cambic wort cools to 55°F
(13°C) overnight. Each of the two cooling trays will take 27 bbl with a depth of
about 12”. They were last used previously 22
years ago, the current head brewer saying one of his first acts was to
stop using them. A lot of evaporation takes place in the cooling trays,
enough to raise the gravity by 4°Sacch. They’re also very good for cold
break formation.
Oak
planks, made from a 250 year old dead oak they had in the brewery
grounds, have been placed above the cooling trays so condensation can
form on them and drip back into the trays, hopefully taking the
microbiological flora living on the
oak with them into the wort. Oak chips are also added in tank at a rate of 244g of oak chips per hl.
They ferment for 6-9 months in glass lined tanks dating from the 1930s
that they weren’t using but had never disposed
of.
They think they have more fermentation taking place from lactic
acid bacteria than
Brettanomyces yeast. The youngest beer tastes only slightly sour
and very cidery, they older beer has a more pronounced sourness though,
and they’re blended together like a
gueuze at Elgoods. It certainly seemed like a very credible lambic style beer to me. The also do a sweet fruit flavoured version for people after something a bit less in your face.
The cambic is sold in bottle and keg but 70% of Elgoods output is cask, with total beer production a modest 5-6,000 bbl a year.
As I was driving I had the mild, and I can see why Elgoods got by for years just selling mild and bitter, as it was really rather good. If you're after the cambic it mostly goes to the states but some can be found in specialist beer outlets as Elgoods Coolship.